Our company in technical collaboration with an internationally praised company ING. L. & A. Boschi of Italy designs, develops and exports technologically refurbished acetylene plants. Our acetylene gas generators and plants are of advanced design and incorporate a number of newest features that not ordinarily found in others’ plants and generators. The plants are fully automatic so that can be handled by a single operator- it does not necessitate whether the operation is technically qualified or not. The stainless steel raw materials make our plants explosion proof, reliable and durable. We purchase raw materials from a CE approved company for optimum performance.
Our company manufactures and supplies acetylene gas plants as per the latest technology & design available in the industry. We fabricate the plants by adhering to the international quality norms and parameters. The designs and drawings are approved by the teams of expert engineers. Our products are not only unmatched, but also fall in the ISI quality marking. Under the technical guidance of Dr. BOSCHI of ITALY and with our team of competent engineers, we successfully fabricate the plants equipped with the latest features, including automatic control. We have achieved expertise in developing the products in accordance with international standards.
Acetylen Gas Cylinder Feeling Flow Sheet
Description of our acetylene producing plants includes:
1. ACETYLENE GENERATOR ( MEDIUM PRESSURE )
It mainly consists of a twin Hooper that is
- Agitator and its drive unit
- Carbide Hooper screw feeder and its drive
- Flash back arrestor
- Safety relief valves drain system & the automatic controls system
The generator is manufactured by fitting five safety valves within it. One valve is fitted on the gas outlet frame, one of each of the flash arrestors and one on each of the carbide Hooper. The bottom of the generator is fitted with an air-operated drain valve which discharge slurry in response to the slurry level is high. There is a water inlet valve, which opens in response to the temperature of the slurry.
2. Cooler Condenser
The cooler condenser cools the acetylene gas having the generator, which is hot and laden with moisture and other gaseous impurities.
3. Low Pressure Dryer
This is a pressure vessel charged with solid anhydrous carbide which absorbs the moisture in the gas.
This is a large vessel provided with two sectors by wire mesh frame network. Each section by wire meshes frame work. Each sectors are charged with purifying mass which absorbs gases like hydrogen sulphide, phosgene etc.
5. Ammonia Scrubber
This equipment has a vertical vessel filled with a level gauge and water make-up line. A particular as marked on the level indicator has to be maintained. The ammonia scrubber all the water soluble impurities like ammonia.
6. Acetylene Compressor
The acetylene compressor is a three stage machine which is immersed in water filled tank to avoid any pressurized gas to come in contact with air and also to make sure that all the components are continuously cooled. The compressor is drawn by flame proof motor from outside the tank.
7. High Pressure Dryer
The high pressure dryer consists of three columns. The first column is filled with packing to avoid any void and for proper mixing and the second and third are filled with anhydrous calcium chloride.
8. Filling Manifold
The acetylene gas manifold consists of two headers fitted with non-return valves, one flash back arrestors, pressure gauge and manual isolation valves.
9. Acetone Pump
Acetone pump is supplied along with the Plants for charging acetone in cylinders.
10. Automatic Controls of Acetylene Generator
a) Temperature cum water inlet control.
b) High temperature alarm.
c) Level cum slurry discharge control.
d) Level alarm.
e) Pressure controls.
f) Control of high temperature.
g) Control of high level.
11. Level Controls
Level controller maintains a particular level in the generator. If the level is above normal, water can enter the carbide hop.
12. Level Alarm
The pressure inside the acetylene generator is controlled by a meteoroid switch.
13. Pressure Alarm
This is the important part for the safety of this plant. A pressure switch is connected to the alarm system.